MIXER MDP

Mixer MDP – Vacuum Coating

Use: Meal, Extruded Feed, Pelletized Feed.

Capacity: 3-15 ton/h.

TNL Tecnal Mixer MDP has a batch system with double paddle shafts. It has precise dosing through a surge bin with load cells, which weighs the product. It also has a fat tank, liquid and powder palatabilizers controlled by load cells.

Main features:

The internal chamber/body of the machine was carefully designed, facilitating cleaning, allowing the total unloading of the mixed product. This prevents the accumulation of unwanted waste between batches and prevents cross-contamination;
It can be used both in simple mixtures of raw materials (flour/grains) in the post-grinding phases, and also for coating the already extruded product;
In the case of extruded feed, when requested, the mixer works (in a vacuum environment, MDPV) for “premium and super premium” products, with fat application from 3 to 18%;
The purpose is to coat the kibbles in a homogeneous way, with liquid and powder palatable agents in the chamber with negative pressure (vacuum), so that the product presents superior and differential quality for smell and taste, increasing, among other benefits, acceptability by pets;
The Mixer MDP can also be used for coating at ambient atmospheric pressure.

Product Advantages

With fully automatic control via PLC, it allows precise execution of the coating cycle, guaranteeing the perfect injection of the percentages previously defined by the formulation, respecting the dosing and absorption times of each product and controlling the vacuum system with individual and ideal pressures for each operation;
The system generates operational records in a database that can be used for traceability and verification of each stage of the process, percentages injected, among other information. It has a universal communication language and can be integrated with any communication protocol, thus exporting process data to management software (ERP);
Guarantees added percentages, respecting mixing times and the inclusion of vacuum, the system removes air from the pores of the kibbles and fills them with fat, becoming extremely efficient, providing an excellent coating;
Allows the use of a higher percentage of external fat, thus reducing the fat levels in the base of the recipe (flour) facilitating the extrusion process;
Can be supplied without Vacuum system.